On the 7th February, during National Apprenticeship Week, the Greater Birmingham and Solihull Institute of Technology (GBSIoT) Hub hosted nine BMet students enrolled in the Level 3 Diploma in Food and Drink Engineering Maintenance (1255-01) Apprenticeship programme. Supported by employers Pladis, Moy Park and Allied Bakery, the apprentices embarked on a journey to explore Industry 4.0 concepts, blending theoretical knowledge with practical applications to enhance their skills.
The day at the GBSIoT Hub aimed to equip participants with the competencies required to navigate the evolving landscape of modern manufacturing. Amidst the backdrop of Industry 4.0, characterised by automation, digitalisation, and data-driven decision-making, the apprentices engaged in a series of activities designed to bridge the gap between traditional practices and emerging technologies.
Throughout the visit, the apprentices participated in hands-on activities within the “learner factory,” utilising station Human-Machine Interfaces (HMIs) to execute semi-automated assembly operations. Additionally, they delved into the realm of Manufacturing Execution Systems (MES), exploring its role in optimising manufacturing processes and enhancing operational efficiency.
Over the past few weeks, work on the “learner factory” has been bolstered by the support of our newly recruited LSIF funded professional placement student, Kolawole Adeyeye. Adeyeye’s expertise and contributions have been instrumental in facilitating the apprentices’ learning experiences, ensuring seamless integration of technology and practical exercises.
A key part of the day involved learning the basics of Programmable Logic Controller (PLC) programming using SIEMENS TIA Portal and PLCSIM. Through guided tutorials and practical exercises, the team familiarised themselves with ladder logic and function block fundamentals, recognising the significance of these skills in facilitating automation and process control.
Expanding their knowledge further, the apprentices used the simulation environment Factory I/O by Real Games to test their programming in a fun and interactive way. The experience offered valuable insights into the capabilities of modern industrial software, the apprentices approached the task with a pragmatic mindset, recognising the learning curve associated with mastering new technologies.
The visit to the GBSIoT Hub underscored the importance of Industry 4.0 training in preparing apprentices for the challenges and opportunities of modern manufacturing. Supported by their employers, Pladis, Moy Park and Allied Bakery, apprentices navigated a diverse range of activities with a measured approach, recognising the complexities and potential of emerging technologies in food and drink engineering. As they continue their educational journey, these apprentices stand poised to contribute to the ongoing evolution of the industry, equipped with the skills, knowledge, and pragmatism necessary to thrive in an ever-changing landscape.
